High-Fidelity Simulation Enhances Drive Development
ABB introduces ACS880 Virtual DrivePlus, a Software-in-the-Loop (SIL) solution running real low-voltage drive firmware. Engineers can now simulate ACS880 drives with microsecond-level Electromagnetic Transient (EMT) accuracy. This allows accurate application development before hardware availability, improving project efficiency and reducing commissioning time.
Streamlined Virtual Testing for PLC and Control Systems
The virtual drive supports configuration of grids, loads, processes, and system-level controls, mirroring physical drives. Industrial automation teams can integrate ACS880 Virtual DrivePlus with PLC and DCS systems, ensuring seamless transition from simulation to real-world deployment. This approach minimizes operational risk and accelerates factory automation projects.
Comprehensive Development Workflow from Digital to Physical
ACS880 Virtual DrivePlus complements ABB’s existing simulation portfolio. Engineers can progress from initial setup using ACS880 Virtual Drive to advanced virtual validation and final hardware testing with DriveLab. As a result, companies reduce development costs, shorten time-to-market, and ensure high reliability for energy-efficient industrial drives.
Flexible Modeling for Inverters, Rectifiers, and DC/DC Choppers
The solution operates as an inverter, active rectifier, or DC/DC chopper within a virtual environment. Users can expand and customize models to match real applications. As a result, manufacturers can validate complex systems digitally, reducing dependence on costly physical prototypes.
Author Insight: Digital Simulation as a Growth Enabler
Model-based engineering, combining virtual drives and factory automation, allows engineers to optimize performance and energy efficiency before physical implementation. This approach not only accelerates development but also enables innovative applications in industrial automation and process control.
IP-Secure Technology Expands Service Opportunities
ABB’s Virtual DrivePlus uses IP-secure models, allowing partners to bundle virtual drives with services or resell licensed solutions. Industrial integrators can create simulation-based offerings for clients, enhancing competitiveness while maintaining ABB’s trusted technology foundation.
Application Scenario: Virtual Drive for Industrial Optimization
An energy-intensive facility can model its entire low-voltage drive system using ACS880 Virtual DrivePlus. Engineers simulate load dynamics, test control strategies, and integrate PLC/DCS systems digitally. This method derisks deployment, validates designs, and ensures reliable, energy-efficient operation.